ScaleSense

Real-time ion sensor/analyzer for Ca2+, Ba2+, SO42- and SiO2

ScaleSense is an automated, real-time sensor for saline waters that measures calcium (Ca2+), barium (Ba2+), sulfate (SO42-) ions and silica (SiO2). ScaleSense was specifically developed to work with the toughest waters after conventional real-time sensors failed to meet our needs. Real-time sensors provide direct measurement of ion concentrations continuously. However, most struggle with the presence of total dissolved solids (TDS) >50,000 mg/L. ScaleSense overcomes this limit and is not impacted by TDS. Measuring scaling ions in real time enables process optimization.

Introducing Saltworks’ ScaleSense

Real-time scaling ion measurement and control can help you optimize your process, saving money and reducing your water footprint.

 

ScaleSense is robust and configurable for Ca2+, Ba2+ or SO42- ions, or SiO2. It functions accurately and precisely, even with extremely high total dissolved solids.

 

We can help you integrate ScaleSense into your process through a project assessment, drawing updates, PLC programming, training, and support. Contact us.

Photo of a Scalesense real-time sensor analyzer

Applications

Use less water and manage your cooling tower scaling risk with a virtual anti-scalant

ScaleSense measures scaling ion concentrations in real-time, allowing cooling tower optimization for less freshwater consumption and blowdown.

Real-time scaling ion measurement for dynamic recovery control of reverse osmosis systems

ScaleSense can provide dynamic recovery control, allowing you to get the best from RO and softening processes without scaling risk.

Targeted ion compliance measurement & removal optimization

Continuous compliance monitoring from ScaleSense ensures that limits are met. Treat to the right level, minimize the treatment load, and optimize blending.

Related Resources

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Article

Protect Disposal Wells, Optimize Capacity, and Reduce Disposal Costs

Disposal wells are an established method for disposing of hazardous fluids by injecting them deep underground. Commingling (mixing) incompatible fluids in a disposal well may inadvertently cause solids to precipitate, which risks plugging the well. Plugging is disruptive and costly to fix, but operators can prevent it with advanced sensors, controls, and targeted wastewater treatment.

Photo of a ScaleSense real-time sensor/analyzer for scaling ions
Article

Real-Time Sensing and Process Control: Introducing ScaleSense

Real-time measurement provides prompt feedback for controls. A real-time sensor can help to optimize your process, reduce risk, and minimize operational and maintenance demand. Saltworks has developed a new real-time sensor—that is simple and robust—to operate in the high-TDS range.